You won’t believe what damaged the inside of this barrel! This video is part 1 of a job to repair a damaged hydraulic cylinder barrel from a mining truck. This is the hoist cylinder barrel off a Caterpillar 785 Haul Truck, the cylinder helps to lift and lower the body when dumping out the payload. Something has failed and caused big scratches and gouging on inside of the barrel, so we need to replace the main part of the barrel! In this Part 1 we show step by step to disassemble the damaged barrel by machining off the barrel end and the head flange. We also fit and weld the head flange to the new barrel using spray transfer MIG welding. Subscriber & turn on the notifications so you don’t miss Part 2 where we finish the job!
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In this video we are using:
– Hafco TM-26120G Centre Lathe
– WIA 500i Weldmatic welder
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Our channel is all about showing you real life machining work from our workshop on the Gold Coast Australia. We specialize in manual machining, hydraulic repairs and heavy fabrication for the earth moving, mining and civil construction industries. So if you’re a machinist that wants to see some big gear in action be sure to subscribe to our channel right now. We upload new videos every week that show lathe machining, milling, welding and all the good stuff that comes from a machining workshop. If that sounds like something that you would enjoy seeing, then make sure to join us by subscribing!
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Watch more new videos about Truck | Synthesized by Mindovermetal English
Sorry it's another 2 part video 🙈 We're not big fans of videos broken up into parts but with bigger jobs like this (and while we have so much other work on) it's keeping our stress levels down and giving us some extra time to get video & editing done 😅 Hope you can understand and still enjoy the video! 😎👍
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Greetings from the UK. Love the videos, spent the last few hours watching when I'm supposed to be "studying"
Just wondering…. ever had a moment when you've thought things could go sideways in a heartbeat when doing this line of work?
Hope my 160 bucks is worth it to you guys.
Great content thanks for sharing
Omg the bloopers at the end made my day!!!!
Your dedication to excellence gives me hope in a world where we don't see much of it.
Thanks Kurtis and Karen for the good work and the sharing. I am amazed that you actually have the time to make these good videos while running a busy shop. You are one of the best machining/welding channels out there with your knowledge, humor and no nonsense videos. Other channels i used to follow are now all babble, product placements, showing off new machines and measly small projects dragged into several episodes. Please, please don't fall into that trap as you grow. we love you as you are!
Very interesting story how huge steel turns into scrap ! Looking for part 2. Thanks……Be well.
As always, a great video. A real craftsman at work.
Where is the second part……
Just curious with the weld of that thickness, how would you ndt test 100 % penetration?
Thanks for the great content
Kurtis, just wanted to tell you how much we appreciate your wife / GF videoing all this stuff. You're an artist in metal and she in video. Cheers!
At work we do both hard Chrome and HVOF, imho HVOF is superior.
🤣
👍👍👍👍👍👍👍
its great to see a true craftsman — you take such good care of your machinery and you do an absolutly excellent job at any task given to you .
also all your videos are top notch –great videographer ……….shop inspector is certainly on the ball and knows how to handle the tough ones.
keep up the great work — great videos !!!
Each video inspiring me to become a machinist of your level! I will gladly becomes tour apprentice one day!
All your work are truly art !
Karen, can we one day get a special episode of "Curtis from CEE Aus: uncensored & Uncut"? all the goofs, swearing, and fuckin birds we could handle!
Salut
Merci pour l horloge 😉
A+elR
Yes specialty welders have been.sent and organised from around the world to get this back in action. The metal workers do a fantastic job and break down the disease that cause metal infraction
AFFA angels never die nffn HMS sonny
Congratulations for the work, can you tell me which electrode wire you use for pressure tubes?
Good job
It was good to have you talking in inches (bananas) which I can understand here in the states.
Why are these things coated with chrome?
Красавачик, пацан, шариш конкретно, спасибі за Українські субтитри. Вітання з України, тебе тут багато хто дивиться, обожнюю твоє технопорно
that tailstock chuck is so nice to have. You need to lift that rotator about 1 meter
A spectacular job. You do not stop surprinsing me. But I don't know how you always manage to calculate where the joining point of the pieces to be separated is, and how you later calculate the union of the welds, so that the piece is left to measure and at the correct angles.
I'm just a fan of seeing you, but I love how you work, the machines you have and the professionalism of your work.
Greetings from the anipods.
What is zchengen ?
It will now forever be Barry the Barrel, I curse you 😀
Another dog is this ???
Doesn't your dog get swarf in his pads when he comes into the workshop?
How much is this repair vs just buying a new one?
Merhabalar beni çırak olarak alın ya 😊😊😘
Love that Hound ❤
Since the barrel was scrap why not saw it out and work with shorter pieces?